How bucket elevator capacity is calculated
A bucket elevator lifts a series of buckets on a belt or chain. Its capacity is the material in each bucket times the number of buckets that pass the discharge per second:
Q = Vbucket · φ · (v ÷ a) · 3,600
- Vbucket
- bucket volume in m³ (litres ÷ 1,000)
- φ
- bucket fill factor
- v
- belt or chain speed in m/s
- a
- bucket spacing in metres
Worked example
Buckets of 2.5 litres sit 300 mm apart on a belt running at 1.5 m/s. Five buckets pass per second. At 75 % fill the elevator lifts 33.8 m³/h, which is 25.3 t/h of wheat at 0.75 t/m³.
Discharge types and speeds
| Type | Speed | Suitable for |
|---|---|---|
| Centrifugal discharge | 1.5 – 4 m/s | Free-flowing grain, seeds, fine minerals |
| Continuous discharge | 0.5 – 1.2 m/s | Fragile, abrasive or lumpy material |
| Positive discharge | 0.3 – 0.8 m/s | Sticky material |
From throughput to power
The power to lift the material is roughly P = Qt/h × H ÷ 367 kW, with lift height H in metres. Boot scooping and friction add 10 to 30 % on top, and the drive needs a further margin for start-up with a full leg.