How pump power is calculated
A pump lifts a mass of fluid against a head every second. The power it puts into the fluid is:
Phyd = ρ · g · Q · H
Pshaft = Phyd ÷ ηpump
Pel = Pshaft ÷ ηmotor
- ρ
- fluid density in kg/m³
- g
- 9.81 m/s²
- Q
- flow rate in m³/s (m³/h ÷ 3,600)
- H
- total head in metres
- η
- efficiency of pump and motor
Worked example
A pump moves 50 m³/h of water against 30 m of head. The hydraulic power is 998 × 9.81 × 0.0139 × 30 = 4.08 kW. At 70 % pump efficiency the shaft needs 5.83 kW. With a 15 % margin, the next standard motor is 7.5 kW.
Finding the total head
Total head is the sum of three parts:
- Static head: the height difference between the liquid surface on the suction side and the discharge point.
- Pressure head: any pressure difference between the two tanks, converted to metres (1 bar ≈ 10.2 m of water).
- Friction head: losses in pipes, bends, valves and filters. These grow roughly with the square of the flow.
The pump runs where its curve meets the system curve. Use the head at that point, not the maximum head printed on the nameplate.
How the motor size is suggested
The calculator adds 15 % to the shaft power up to 22 kW and 10 % above that, then picks the next size from the IEC standard series: 0.37, 0.55, 0.75, 1.1, 1.5, 2.2, 3, 4, 5.5, 7.5, 11, 15, 18.5, 22, 30, 37, 45, 55, 75, 90 kW and up. Check the pump curve: if the pump can run further out on its curve, the power at the end of the curve should decide the motor.
Unit conversions
- 1 l/s = 3.6 m³/h; 1 US gpm = 0.227 m³/h
- 1 ft of head = 0.305 m
- 1 kW = 1.341 hp